BODOR, a global leader in laser cutting solutions, has introduced the S-Series professional dual-chuck tube laser cutter, engineered to help manufacturers across the metal furniture, fitness equipment, EV industries, and external industries achieve faster throughput and higher precision while dramatically reducing material waste.
Metal tube processing often faces challenges such as high material waste, time-consuming manual setups, inconsistent cutting quality, and difficulties working with rusted or oily surfaces – all of which can hinder productivity and increase costs.
The Bodor S-Series addresses these challenges with intelligent processing, a dual-chuck design, and adaptive software – streamlining workflows, improving cut quality, and minimising material waste for more efficient, reliable production.
Dual-chuck intelligent processing
The S-Series features a smart dual-chuck system, combining a roller-style front chuck and long collet rear chuck with bidirectional movement and a maximum rotational speed of 200 r/min, ensuring stable, high-speed, and highly efficient tube processing.
The front chuck moves forward, allowing the laser head to cut precisely between the two chucks. This layout provides a more balanced force across the tube, improving cutting consistency and overall stability. As a result, even the final section of the tube is cut with the same accuracy as earlier segments.
The front chuck opens to its full range, while the long collet rear chuck firmly clamps the tube’s end. This allows the laser to cut through the exact centre of the tube with minimal safety distance, reducing tail waste to as little as 40 mm and achieving a high-precision result.
Dual-zone servo support
The S-Series is equipped with a dual-zone servo-following support system, designed to maintain uniform precision throughout the entire cutting process. In the loading zone, servo-controlled rollers paired with deep U-shaped bionic supports ensure smooth and steady material feeding. In the unloading zone, servo-driven support plates adjust dynamically to match the tube’s position and movement.
Manual-free drawing
The S-Series introduces a built-in auto-drawing function, developed specifically for the metal tube processing industry to eliminate the need for manual drafting before cutting.
This smart feature allows users to simply input key specifications – such as tube length, wall thickness, and hole spacing—into the system. Within seconds, the software automatically generates a precise 3D model schematic based on the entered data. With just one click, the cutting process begins, enabling operators to go from concept to execution without manual design work or CAD expertise.
Optional functions
To meet diverse fabrication needs, the S-Series offers a suite of optional smart features that enhance accuracy, adaptability, and operational efficiency. These include:
- One-second centering, instant cutting. Precise alignment is achieved in just one second with laser profiling sensors– 20× faster centering, 2× higher cutting accuracy, and stable performance even on oily or rusted tubes.
- Bevel cutting enables clean, angled cuts that require no secondary grinding. Weld-ready right off the machine, this function saves both time and labour in downstream processes.
- Weld seam recognition. Equipped with a high-resolution sensing camera and AI-driven learning algorithms, this system accurately detects weld seams in real-time and adjusts the cutting path.
Optional automation systems
To further enhance productivity and reduce manual workload, the S Series supports two powerful automation options designed to streamline the loading process across various tube profiles.
S-Trans auto Loader
Specifically engineered for the S-Series, the S-Trans is a high-capacity automatic loading system capable of supporting up to 1,800 kg of raw material.
It accommodates square, round, rectangular, and oval tubes, and enables batch and bundle feeding to minimise restocking frequency. Ideal for high-volume production environments, S-Trans reduces manual labour, saves operational costs, and significantly boosts processing efficiency.
S-Loader assist device
The S-Loader is an auxiliary loading solution compatible with the S-Series. It supports a wide range of profiles, including square tubes, round tubes, rectangular tubes, angle irons, and channel steels. S-Loader enables automated feeding, supports mid-cycle material replenishment, and features a safety interlock system between the loader and the main machine to ensure seamless and secure operation. It’s a user-friendly and safe solution for flexible loading demands.
