IN a major leap forward for meat processors across Europe, Spraying Systems Co. has introduced its AutoJet SprayChill system – an advanced carcass chilling solution designed to slash chill loss, enhance yield, and boost profitability in one seamless upgrade, according to Grant Orsmond, director of Monitor Engineering, a long-standing distributor of Spraying Systems Co. products.
Already adopted widely outside Europe, the AutoJet SprayChill system is now fully engineered to meet EU regulations and food hygiene standards. It integrates easily with existing chilling rooms and uses precision-controlled nozzles to spray a fine mist of chilled water – approximately 2°C – onto carcasses. This rapid surface cooling helps stabilise moisture content and prevent shrinkage, directly preserving product weight and improving overall yield.
According to the company, SprayChill can reduce moisture loss by up to 2% and shrinkage by as much as 1%, resulting in substantial economic benefits. For processors handling 80,000 carcasses annually, this translates into retaining over 650,000 kg of product each year and potential savings of €2.9 million. When yield improvements worth an additional €1.2 million are added in, the system delivers a projected ROI of €20.8 million over five years.
“This technology has completely changed the game,” says Orsmond. “Customers are seeing faster cooling, better product quality, and impressive returns – often recovering their investment in under six months.”
The SprayChill system not only provides financial benefits but also aligns with sustainability goals. By reducing the need for high-speed fans and maintaining lower temperatures with greater control, energy usage drops significantly.
Water usage is also minimised through targeted spraying, and the system’s CIP (Cleaning in Place) function ensures hygienic operation with minimal labour.
Beyond the numbers, the system also eases downstream processing. In many installations, cold deboning – typically a challenging process – becomes easier, with higher yields and less waste reported.
For plants looking to remain competitive in a tightening market where every kilogram counts, SprayChill represents a low-risk, high-reward upgrade.
“It’s not just about chilling,” Orsmond adds. “It’s about efficiency, compliance, and staying ahead of industry demands.”
Spraying Systems Co. brings over 85 years of global expertise to this innovation. Manufactured in Europe for European facilities, SprayChill meets the highest standards for food safety, hygiene, and performance.
